Manufacture IoT-based truck weighbridge development with real-time wireless monitoring

Muki Satya Permana; Toto Supriyono; Sugiharto

doi:10.71452/rdv18x61

Authors

Dr. Ir. Muki Satya Permana, M.T. Universitas Pasundan Author
Ir. Toto Supriyono, M.T., Ph.D. Universitas Pasundan Author
Dr. Ir. Sugiharto, M.T. Universitas Pasundan Author

DOI:

https://doi.org/10.71452/rdv18x61

Keywords:

Mechanical

Abstract

Permasalahan kendaraan Over Dimension dan Over Load (ODOL) masih menjadi salah satu faktor utama penyebab kerusakan infrastruktur jalan serta meningkatnya angka kecelakaan lalu lintas di Indonesia. Jembatan timbang konvensional yang tersedia dinilai kurang efektif karena biaya pembangunan tinggi, lokasi yang terbatas, serta tidak efisien terhadap arus lalu lintas. Penelitian ini mengusulkan pengembangan jembatan timbang portabel berbasis Internet of Things (IoT) dengan sistem pemantauan real-time sebagai alternatif solusi. Model dirancang menggunakan load cell 5 kg, modul HX711, dan mikrokontroler ESP32 yang terhubung dengan aplikasi Blynk untuk memvisualisasikan data pengukuran secara nirkabel. Pengujian dilakukan pada kondisi beban dinamis dengan rentang 1–3 kg. Hasil penelitian menunjukkan bahwa sistem mampu memberikan akurasi tinggi dengan selisih rata-rata kurang dari 1,72%, kestabilan pengiriman data real-time dengan waktu 0,5-1 detik pada jaringan stabil, serta tetap dapat berfungsi pada jaringan lemah. Sistem ini terbukti efisien, mudah dipindahkan, dan mampu meningkatkan efektivitas pengawasan kendaraan ODOL. Dengan demikian, pengembangan jembatan timbang portabel berbasis IoT berpotensi mendukung penegakan regulasi transportasi dan pemeliharaan infrastruktur jalan di Indonesia.

References

Ruktiningsih and Prakoso, ‘Evaluasi Keberlanjutan Jembatan Timbang Di Jawa Barat’, Universitas Soegijaparanata Semarang, vol. 4, no. 1, Mar. 2017.

S. Stawska, J. Chmielewski, M. Bacharz, K. Bacharz, and A. Nowak, ‘Comparative accuracy analysis of truck weight measurement techniques’, Applied Sciences (Switzerland), vol. 11, no. 2, pp. 1–20, Jan. 2021, doi: 10.3390/app11020745.

F. Alifiyah Safitri, D. Erwanto, and dan Dian Efytra Yuliana, ‘Analisis Pengaruh Jumlah Load Cell Timbangan Jembatan Elektronik pada Pengujian Eksentrisitas sesuai Rekomendasi OIML R76’, 2025.

T. Septiana and Z. Zaini, ‘Perancangan dan Implementasi Sistem Monitoring Beban dan Kecepatan Kendaraan Menggunakan Teknologi Weigh in Motion’, JURNAL NASIONAL TEKNIK ELEKTRO, vol. 7, no. 1, p. 60, Mar. 2018, doi: 10.25077/jnte.v7n1.512.2018.

W. Nugraha, I. D. Sidi, M. Suarjana, and E. Zulkifli, ‘Pengukuran Faktor Beban Dinamis Struktur Jembatan menggunakan Bridge WIM pada jembatan bentang pendek di Indonesia’, Jurnal Teknik Sipil, vol. 30, no. 2, pp. 209–216, Aug. 2023, doi: 10.5614/jts.2023.30.2.8.

H. Xiong and Y. Zhang, ‘Feasibility study for using piezoelectric-based weigh-in-motion (WIM) system on public roadway’, Applied Sciences (Switzerland), vol. 9, no. 15, Aug. 2019, doi: 10.3390/app9153098.

T. Kawakatsu, K. Aihara, A. Takasu, T. Nagayama, and J. Adachi, ‘Data-Driven Bridge Weigh-in-Motion’, IEEE Sens J, vol. 23, no. 15, pp. 17064–17077, Aug. 2023, doi: 10.1109/JSEN.2023.3283849.

P. C. Tsai, Y. R. Jeng, and C. W. Tseng, ‘A robust embedded load cell sensor for tool life prognosis and smart sawing of medium carbon steel’, International Journal of Advanced Manufacturing Technology, vol. 121, no. 1–2, pp. 1353–1364, Jul. 2022, doi: 10.1007/s00170-022-09377-9.

S. S. Harun, M. Y. Jinca, and A. Saleng, ‘Vehicle Traffic with Over Dimensions and Over Loads in Improving Transportation Safety’, Civil Engineering and Architecture, vol. 12, no. 6, pp. 3933–3943, Nov. 2024, doi: 10.13189/cea.2024.120613.

N. L. Darmayanti and A. D. Dwipayana, ‘Ni Luh Darmayanti, Arif Devi Dwipayana Logistics Industry Readiness in Application Policy Over Dimension Overloading (ODOL) Logistics Industry Readiness in Application Policy Over Dimension Overloading (ODOL)’, doi: 10.32832/astonjadro.v12i2.

J. woo Kim et al., ‘HIGH-PERFORMANCE HIGH-SPEED WIM FOR SUSTAINABLE ROAD LOAD MONITORING USING GIS TECHNOLOGY’, Transport Problems, vol. 16, no. 4, pp. 149–162, 2021, doi: 10.21307/TP-2021-067.

R. Muttaqin et al., ‘Analysis of Law Enforcement Against Over Dimension Over Load (ODOL) Violations According to the Road Traffic and Transportation Law under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0)’, vol. 2, no. 02, p. 2024, 2023, [Online]. Available: https://seaninstitute.or.id/bersinar/index.php/restorasi

A. Muliasari, Y. Karyanto, D. Rama Insiyanda, and R. Marlia, ‘Potensi Kecelakaan Kendaraan Over Dimension/Overloading (ODOL) Pada Area Tikungan Berdasarkan Persentase Berat Muatan dan Kondisi Alinyemen Horizontal Suatu Area Jalan’, 2022.

Badan Pusat Statistik, Jumlah kecelakaan, korban mati, luka berat, luka ringan, dan kerugian materi. 2024. Accessed: Jun. 13, 2025. [Online]. Available: https://www.bps.go.id/id/statistics-table/2/NTEzIzI=/jumlah-kecelakaan--korban-mati--luka-berat--luka-ringan--dan-kerugian-materi.html

Kementerian Perhubungan Republik Indonesia, ‘Indonesia Menuju Zero Over Dimension dan Over Load (ODOL)’, Jakarta, Jun. 2024.

Edison Leo and Timotilous, ‘ANALISIS PERBANDINGAN JEMBATAN PELAT CONTINUOUS SPAN BENTANG PENDEK DENGAN SISTEM KONVENSIONAL DAN PRATEGANG’, Jurnal Mitra Teknik Sipil, vol. 2, no. 1, pp. 115–124, 2019.

J. Montalvo, A. A. Fuentes, A. Trevino, and C. M. Tarawneh, ‘Structural integrity of conventional and modified railroad bearing adapters for onboard monitoring’, in ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE), American Society of Mechanical Engineers (ASME), 2014. doi: 10.1115/IMECE2014-37492.

W. Nugraha, S. Ramadhani, and G. Sukmara, ‘Assessment of the accuracy of Bridge Weigh-In-Motion (B-WIM) system in Indonesia’, in Bridge Maintenance, Safety, Management, Digitalization and Sustainability - Proceedings of the 12th International Conference on Bridge Maintenance, Safety and Management, IABMAS 2024, CRC Press/Balkema, 2024, pp. 1388–1396. doi: 10.1201/9781003483755-162.

V. Kwigizile, J.-S. Oh, F. Alkhatni, R. Jorge, A. Ceifetz, and J. Yassin, ‘Evaluating Michigan Commercial Vehicle Enforcement Strategies and Facilities FINAL REPORT’, Michigan University, 2015.

Dirlantas Polri, ‘STRATEGI KORLANTAS POLRI DALAM PENEGAKAN HUKUM PELANGGARAN OVER LOAD DAN KEJAHATAN OVER DIMENSI’, 2022.

Raden Roro Annisa Raisti Rahmatika, M. Sc. , Ph. D. , IPU. , ASEAN. Eng. Prof. Ir. Siti Malkhamah, and Prof. Ir. Sigit Priyant, ‘Evaluasi Efektivitas Penerapan Teknologi Weigh In Motion (WIM) pada Pengawasan Truk ODOL di UPPKB’, Universitas Gadjah Mada, 2024, Accessed: Jul. 17, 2025. [Online]. Available: http://etd.repository.ugm.ac.id/

A. Socha and J. Izydorczyk, ‘Strain Gauge Calibration for High Speed Weight-in-Motion Station’, Sensors, vol. 24, no. 15, Aug. 2024, doi: 10.3390/s24154845.

M. Bisták, Š. Medvecký, and S. Hrček, ‘The Above-ground Weighbridge’, in Procedia Engineering, Elsevier Ltd, 2017, pp. 52–57. doi: 10.1016/j.proeng.2017.06.009.

S. Das, A. Karmakar, P. Das, and B. Koley, ‘Manufacture of Electronic Weighing Machine Using Load Cell’, Journal of Electrical and Electronics Engineering (IOSR-JEEE), vol. 14, pp. 32–37, 2019, doi: 10.9790/1676-1404013237.

V. A. Kamble, V. D. Shinde, and J. K. Kittur, ‘Review on optimization of load cells’, 2020, [Online]. Available: www.matjournals.com

P. Sulistyanto, O. Wahyunggoro, A. Imam, C. Jurusan, T. Elektro, and T. Informasi, ‘E-31 Pengolahan Isyarat Load cell Menggunakan Metode Simple Moving Average Tingkat Dua dan Weighted Moving Average Tingkat Dua untuk Pencarian Titik Referensi’, 2015.

O. S. Al-Dahiree et al., ‘Design and Shape Optimization of Strain Gauge Load Cell for Axial Force Measurement for Test Benches’, Sensors, vol. 22, no. 19, Oct. 2022, doi: 10.3390/s22197508.

J. Gajda, R. Sroka, P. Burnos, and M. Daniol, ‘Long-Term Assessment of the Properties of Load Sensors Applied in Weigh-in-Motion Systems’, Sensors, vol. 25, no. 8, Apr. 2025, doi: 10.3390/s25082421.

F. Ferryanto, M. M. Akbar, S. Wicaksono, and A. I. Mahyuddin, ‘Design, Manufacture, and Testing of a Low-Cost Force Platform with 3-Axis Load Cell’, IOP Conf Ser Mater Sci Eng, vol. 1109, no. 1, p. 012021, Mar. 2021, doi: 10.1088/1757-899x/1109/1/012021.

M. C. Agarana and E. T. Akinlabi, ‘Modelling of A36 Steel Plate Dynamic Response to Uniform Partially Distributed Moving Iron Load using Differential Transform Method’, in IOP Conference Series: Materials Science and Engineering, Institute of Physics Publishing, Sep. 2018. doi: 10.1088/1757-899X/413/1/012011.

P. Dilla Atos, ‘ANALYSIS AND MODELING OF WEIGHBRIDGE CONSTRUCTION REINFORCEMENT AT PT BUKIT ASAM’, 2022.

J. Aldazabal, A. Martín-Meizoso, A. Klimpel, A. Bannister, and S. Cicero, ‘Mechanical and microstructural features of plasma cut edges in a 15 mm thick S460M steel plate’, Metals (Basel), vol. 8, no. 6, Jun. 2018, doi: 10.3390/met8060447.

N. Khalid, P. Zirwatul, N. M. Zamanhuri, F. Ahmad, and S. Baharin, ‘A STUDY OF WELD DEFECTS OF GAS METAL ARC WELDING WITH DIFFERENT SHIELDING GASSES’, vol. 12, no. 6, 2017, [Online]. Available: https://www.researchgate.net/publication/372992246

Jatmoko, A. Hanifah, M. A. Pratama, and F. M. Rohimsyah, ‘Study of the Effect GMAW and SMAW Welding Combination with WAAM Method’, SPECTA Journal of Technology, vol. 7, no. 2, pp. 549–555, Aug. 2023, doi: 10.35718/specta.v7i2.938.

C. Chikwendu Okpala, ‘The Design and Need for Jigs and Fixtures in Manufacturing’, Science Research, vol. 3, no. 4, p. 213, 2015, doi: 10.11648/j.sr.20150304.19.